Skip to main content
Replicating facilities globally
14/05/2026

Replicating facilities globally

Why localisation determines real-world success

Brian Kelleher

Senior Process Architect

Brian is a Senior Process Architect at PM Group with over 10 years’ experience delivering large‑scale biopharmaceutical facilities across Europe, the U.S., and Asia. He specialises in automation‑enabled manufacturing environments that support operational flexibility, functional closure and GMP compliance.

As pharma companies build facilities in multiple countries, they often look to use one global design to move faster. 

Speaking at ISPE Europe Annual Conference 2026, Brian Kelleher, Senior Project Architect, advised that a design that works in one region may not work in another. His session looked at how best to adapt a standard facility design for local needs.

This includes regulations, climate, construction methods and infrastructure. The aim is not to build identical sites. It is to deliver the same level of capability across a global network.

Brian Kelleher
Brian Kelleher background

“You don’t lose efficiency by tailoring a global model - you protect it. Localisation stops small differences becoming major risks.”

Brian Kelleher

Senior Process Architect

How the model works in practice

To show how this works, Brian shared real examples from different regions. In each case, teams used the same global design as a starting point. They then made small, focused changes to suit local needs. These changes addressed safety rules, environmental factors and how the site would be built. The purpose of the facility did not change. The updates simply made delivery more reliable in each location. 

This approach supported Sanofi's MODULUS facilities design in both France and Singapore. Each country has different fire codes, climate risks and infrastructure needs. It also helped the BioNx/NGB facility succeed in New Jersey and Dublin. While utilities, logistics and site limits varied, the design still performed as intended. 

Brian Kelleher
Brian Kelleher background

“Standardisation gives you a solid base. Localisation gives you accuracy. It’s how you make a design truly work in different countries.”

Brian Kelleher

Senior Process Architect

Why localisation matters for clients

For organisations expanding across regions, localisation is not about changing the design. It is about making the design reliable. When local conditions are addressed early, teams gain:

  • clearer expectations and fewer redesign cycles 
  • stronger alignment with local authorities 
  • smoother construction and commissioning 
  • predictable schedules and budgets 
  • consistent outcomes across all sites

In a global network, this builds confidence. Each facility meets the same operational standard, even if the details are different. 


Localisation as a strategic advantage

Ultimately, successful global replication is not about reproducing a facility exactly. It is about reproducing its capabilities - safely, efficiently and in line with local rules and real‑world conditions.

Companies that balance standard designs with clear local changes can grow faster. They reduce risk and keep quality consistent across their full portfolio.

Contact us to learn how localisation can support your global expansion

Brian Kelleher

Senior Process Architect

Brian Kelleher